Lockout and Tagout Course

This course provides specialized training in the principles and practices of Lockout/Tagout (LOTO) and RAGOUT procedures to ensure the safety of personnel during the servicing and maintenance of machinery and equipment. The course focuses on recognizing hazardous energy sources, applying proper isolation techniques, and safely performing tasks that may expose workers to mechanical, electrical, hydraulic, pneumatic, or other energy risks.

It is ideal for maintenance personnel, machine operators, safety officers, and supervisors in industrial, manufacturing, and utility environments.

Course Topics

Module 1: Introduction to Hazardous Energy:

Understanding energy sources (electrical, mechanical, hydraulic, pneumatic, thermal, chemical)
Real-life incidents and case studies

Module 2: Lockout/Tagout (LOTO) Fundamentals:

OSHA standard 29 CFR 1910.147 (for U.S.-based learners)
Definitions: Authorized, affected, and other employees
When LOTO procedures apply

Module 3: Step-by-Step LOTO Procedures:

Preparation for shutdown
Notification of employees
Equipment shutdown
Isolation of energy sources
Application of locks and tags
Stored energy release and verification
Testing and startup procedures

Module 4: RAGOUT Principles (Release and Guarding of Operational Unsafe Tasks):

Definition and applications of RAGOUT
Guarding techniques: fixed, interlocked, adjustable, and self-adjusting guards
Temporary guard removal and safety procedures
Managing partial startup or operational access during servicing
Control measures beyond LOTO (e.g., presence-sensing devices)

Module 5: Equipment Re-energization and Restart:

Safe removal of locks and tags
Re-verification before startup
Communication procedures

Module 6: Special Situations and Group Lockout:

Shift changes and group LOTO coordination
Contractor and subcontractor responsibilities
Remote energy isolation

Module 7: Training and Audits:

Frequency of refresher training
Recordkeeping
Performing periodic audits of LOTO and RAGOUT procedures

Learning Objectives

By the end of this course, participants will be able to:

Identify various types of hazardous energy sources.
Apply the proper LOTO procedures step-by-step.
Understand when RAGOUT procedures are needed and how to apply them safely.
Comply with national/international regulations (e.g., OSHA, ISO 14118).
Recognize the roles and responsibilities of authorized, affected, and other employees.
Respond appropriately to real-world LOTO/RAGOUT scenarios.
Implement effective group lockout/tagout and guarding techniques.

Professional Benefits

Improved Safety Compliance: Reduce the risk of accidents, injuries, and fatalities in the workplace.

Regulatory Readiness: Meet requirements from safety authorities such as OSHA, ISO, or local governing bodies.

Operational Efficiency: Prevent unplanned downtime and equipment damage due to improper servicing.

Career Advancement: Demonstrate proficiency in safety practices, boosting credibility for supervisory or safety roles.

Risk Mitigation: Enhance organizational safety culture and reduce liability exposure.

Course Details

Duration: 2 Hours
Mode of Delivery: Live Virtual Training on Zoom
Assessment: Upon completion of the training, Participants will take the final exam online